IPG Pastillator Machine: Precision Cooling and Solidification for Industrial Applications
Wiki Article
In modern industrial processes in which the solidification of liquid materials is important, the IPG Pastillator has emerged as being a trusted solution for efficient and high-quality production. Designed to convert molten materials into uniform solid pastilles, IPG’s pastillator systems offer unparalleled performance in terms of cooling speed, product consistency, and automation. These machines are essential in industries like chemicals, petrochemicals, food processing, and specialty materials.
What Is an IPG Pastillator Machine?
The IPG Pastillator Machine is really a specialized sort of cooling and solidification equipment manufactured by IPG (International Process Group), a company known for its expertise in thermal processing and material handling systems. This machine transforms hot, liquid materials into small, round solid drops (pastilles) by depositing them onto a cooled steel belt. As the pastilles move over the conveyor, they solidify and they are collected for packaging or further processing.
Key Features of IPG Pastillator Machines
✅ 1. Rotating Drop Forming Head
The IPG pastillator utilizes a rotating drum or drop former with precision nozzles or orifices. This ensures uniform droplet size and spacing, leading to consistently shaped pastilles.
✅ 2. Stainless Steel Cooling Belt
A continuous metal belt cooled by water or glycol circulates underneath the droplets. This ensures rapid and in many cases cooling, crucial for temperature-sensitive products.
✅ 3. High Throughput and Efficiency
IPG machines are engineered for 24/7 industrial operation, with customizable widths and outputs. Capacities range between 100 kg/hour to a few tons per hour, according to product type and machine size.
✅ 4. Clean and Contamination-Free Operation
The closed design and easy-clean components aid the prevention of contamination, making the system suitable for food-grade and pharmaceutical applications as well.
✅ 5. Low Energy Consumption
Unlike traditional flaking or granulating methods, pastillation minimizes waste, dust, and energy use while keeping high yield and purity.
Applications of IPG Pastillators
IPG Pastillator Machines are versatile and handle a multitude of molten substances, including:
Sulphur
Waxes and resins
Stearic acid
Bitumen/asphalt
Fertilizers (e.g., urea)
Hot melt adhesives
Pharmaceuticals
Food ingredients (e.g., cocoa butter)
Benefits of Using an IPG Pastillator Machine
Precision solidification: Consistent size, shape, and cooling of pastilles.
Improved product handling: Solid pastilles are really easy to package, store, and transport.
Less dust and fines: Compared to flaking or prilling systems.
Modular and scalable design: Machines may be tailored to adjust to both pilot plants and full-scale industrial operations.
Low maintenance: Durable construction with minimal moving parts encountered with wear.
How It Works: The Pastillation Process
Molten Product Feed – Liquid material is fed from a heated tank to the drop-forming system.
Droplet Formation – A rotating drum with drop nozzles deposits uniform drops onto the cooling belt.
Cooling and Solidification – As the droplets move along the belt, they cool and solidify.
Discharge – Solidified pastilles are scraped from the belt and conveyed to a storage bin or packaging system.
Why Choose IPG?
Over two decades of global experience in process engineering
Custom solutions tailored to client material and throughput needs
Systems designed to meet CE, ATEX, or FDA requirements
Strong after-sales support and training programs
The IPG Pastillator Machine is often a powerful tool for industries that want precision cooling and forming of molten materials. Its ability to produce clean, uniform, and easily manageable pastilles helps it be a preferred option for improving product quality and process efficiency. With a modular, hygienic, and-efficient design, IPG’s pastillator systems are setting new standards for reliability in thermal solidification processes.